Technology evolves for Arctic development
Mike Paulin
Duane DeGeer
Glenn Lanan
INTECSEA Inc.
Multiple offshore Arctic fields have been developed over the preceding three decades but there still is relatively little oil and gas being produced from the reportedly large estimated in-place reserves. This is because the unique Arctic environment presents technical challenges which often exceed those experienced with field developments in more temperate marine environments. Design, construction, and operation of facilities to support offshore Arctic exploration, field development, and production operations must address complex issues such as low temperatures, sea ice loadings, seabed ice gouging, logistical support for facilities in remote locations, and oil spill contingency plans.
The increasing number of offshore Arctic fields currently being safely and economically produced demonstrates that technical solutions are available to develop these valuable hydrocarbon reserves. Expanding international knowledge about Arctic conditions coupled with improvements in material behavior, advances in analytical techniques, wider acceptance of progressive design philosophies, and implementation of reliable Arctic operational strategies enable additional offshore Arctic prospects to be developed.
INTECSEA has summarized this growing body of international field development knowledge in the 2011 Arctic technology poster included in this month’s edition ofOffshore magazine. Several individuals and organizations have provided input for this first survey of offshore Arctic technology challenges and solutions. Environmental conditions and field development requirements vary greatly within the Arctic and for other cold regions, so the poster attempts to provide a balanced overview of the major technical challenges and available solutions. It presents a state-of-the-art summary of current geographical sea ice coverage, seasonal ice conditions, estimated hydrocarbon reserves in place, existing Arctic production facilities, field development strategies, concept selection alternatives, export solutions, and future challenges for Arctic and cold regions production.
Arctic polar view map of ice zones and existing oil and gas lease areas.
Local sea ice conditions such as seasonal first-year ice, multi-year ice and/or iceberg intrusions are a major differentiating factors for development schemes being used on existing and planned offshore fields in areas such as the Beaufort Sea, east coast of Canada, North Caspian Sea, and offshore Sakhalin Island. Jacket structures are suitable for relatively benign first-year sea ice environments such as in Cook Inlet and Bohai Bay. Gravel island structures can be used to resist multi-year sea ice loads in water depths up to approximately 15 m (50 ft) in areas such as the Beaufort Sea. Gravity-based structures (GBS) can be used in deeper water to resist multi-year ice and to limit iceberg loads. Example GBS applications include exploration structures used in the Beaufort Sea, and production structures offshore the east coast of Canada and Sakhalin Island. In deeper waters, FPSOs and other floating structure concepts may be preferable with extensive ice management support and may allow emergency disconnect in the event of extreme ice loads.
Another major differentiating factor is the availability of an export pipeline network versus the need for a dedicated tanker terminal and icebreaking shuttle tanker fleet. Subsea pipelines have been designed, constructed, and operated in arctic and subarctic regions. Challenges include burial for protection from seabed ice gouging and the limited time available for summer open water pipeline installation and trenching. Icebreaking shuttle tanker designs and year-round tanker loading terminals show significant advances in recent years. Environmental data collection programs covering multiple years, environmental restrictions, indigenous people’s use of the environment, and potential requirements to develop local support infrastructure also can impact the costs and schedules for future Arctic field developments.
The world demand for oil and gas will continue to drive Arctic development, which will, in turn, drive development of solutions for some of the unique technical issues and logistical impediments to Arctic hydrocarbon recovery. As technology advances, other Arctic development concepts are becoming feasible. Subsea tiebacks are now in excess of 100 km (62 mi) long, offering the possibility of Arctic subsea completions without a permanent host structure. Technical advancements in all-electric subsea control technology, full subsea separation and water re-injection, seafloor chemical storage and injection, and gas re-injection enable the concept of full subsea completions in the Arctic. Depending on reservoir conditions, some of these development options are currently at a high technology readiness level; some are even field-proven in non-Arctic regions. Research into improved leak detection systems continues to advance industry ability to detect potential leaks and supports the development of new systems for use in the Arctic.
Arctic offshore design, subsea equipment technology, operating strategies, and understanding of Arctic environmental conditions will continue to advance and, as a result, the options available for Arctic and cold regions field development will grow. It is important to note that all aspects must be considered integrally in Arctic development plans. The design philosophy must provide a framework to logically incorporate the elements of Arctic development into one overall life-cycle system design. This, in turn, will optimize levels of risk and ensure consistent personnel and environmental safety over the lifetime of an Arctic field development.
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