Case study: Vibration mitigation in the Bay of Thailand enhancing offshore drilling efficiency

Implementing vibration mitigation as a core design principle can significantly improve well performance, tool longevity and predictability in challenging offshore environments.
Nov. 13, 2025
4 min read

Key Highlights

  • Vibration in drillstrings causes tool wear, reduces penetration rates and increases nonproductive time, especially in complex offshore formations.
  • NeoTork, a cable design tool, effectively mitigates multiple vibration modes, leading to a 39% average increase in ROP and improved operational consistency across wells.
  • Real-time vibration response systems are becoming essential for maintaining performance, reducing costs and ensuring predictable well outcomes in challenging environments.
  • Integrating vibration mitigation into well planning and contracting processes can significantly enhance drilling efficiency and tool longevity.

By Guy Feasey, Neo-Oiltools

 

The offshore sector finds itself at a critical juncture. Amid demands for financial restraint, tighter schedules and shrinking margins, operators must extract more value from every well. In prolific basins such as the Bay of Thailand, where more than 10,000 wells have been drilled, every inefficiency is magnified. Downhole vibration is proving to be one of those costly inefficiencies.

Vibrations in the drillstring are the result of interaction among the bit, the formation and the bottomhole assembly (BHA). These oscillations manifest in axial vibration, lateral motion and torsional modes. At lower frequencies, torsional behavior appears as stick-slip; at higher frequencies, it becomes high-frequency torsional oscillation (HFTO). When any of these modes exceeds thresholds, the energy intended for drilling turns into destructive motion—accelerating tool wear, damaging bits, reducing penetration and increasing nonproductive time.

The stakes are exceptionally high in the Bay of Thailand. Some wells reach bottomhole temperatures that push electronics, sensors and elastomers near their mechanical limits. Geological layering of faulted, stacked sands and compartmentalized reservoirs add complexity to trajectory and torque management. In formations of loosely consolidated sand, vibration magnifies erosion risk, accelerating tool wear and challenging completion integrity. In these mature fields with declining pressure, effective vibration mitigation is foundational to sustaining throughput, tool durability and predictability.

Field trials in the Bay of Thailand

To evaluate practical suppression strategies, an operator in the Bay of Thailand conducted trials comparing several drilling tools designed to mitigate different types or combinations of vibrations, benchmarked against offset wells.

In those trials, a cable design tool, NeoTork, demonstrated the ability to mitigate all encountered vibration modes rather than focusing on a single dysfunction. In four wells, through its high-frequency movement, the cable design tool maintained the drillbit’s depth-of-cut at a constant level, which prevented vibration excitation from becoming damaging dysfunctions. For example, torsional vibration amplitudes fell from more than 5 g to less than 2 g. This reduction in damaging vibrations allowed the driller to transmit more energy to the drillbit, allowing for a faster rate of penetration (ROP), which climbed 39% on average, with some individual well gains reaching 25% to 165% above offset baselines.

Operational consistency was also achieved across all four wells. There were no tool failures or bit replacements, and each well was completed using a single BHA, eliminating time-consuming mid-run trips.

These outcomes suggest that new technical limits in performance are possible. Vibration is not merely a technical annoyance; it’s a throughput constraint that cascades into cost, schedule and risk. In deeper, more deviated or complex wells, any inefficiency becomes intolerable. Systems capable of real-time response, rather than post-failure correction, are fast becoming prerequisites for scalable operations. In a region targeting 100 offshore wells per year, consistency is not optional; it’s integral.

Key takeaway

For operators, engineers, service companies and tool providers, the directive is clear: vibration mitigation must evolve from optional add-on to a foundational design principle. Well planning should include expectations for drilling-induced vibrations and BHA as well as tool specifications to address the dysfunctions caused by different types of vibrations. Field insights into technologies that address specific types of vibrations must flow across engineering, operations, procurement and the supply chain so gains become systemized, not one-off.

When vibration mitigation shifts from damage control to baseline design, performance gains compound as ROP and tool longevity, and well execution becomes more reliable and repeatable. From the Mediterranean to Brazil’s deepwater plays and complex subsalt settings, operators face drilling dysfunctions similar to or worse than those in the Bay of Thailand. In a landscape of tightening margins, renewed offshore focus and mounting technical complexity, the true advantage lies with those that engineer performance and predictability.


Neo-Oiltools was an exhibitor at the ADIPEC Exhibition and Conference, which took place last week (Nov. 3-6) in Abu Dhabi, UAE.  
Offshore is a media partner of ADIPEC 2025.
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About the Author

Guy Feasey

Guy Feasey

Guy Feasey is the global business and operations adviser with Neo-Oiltools. Drawing on more than two decades of offshore drilling experience and a foundation in geology, he works at the intersection of operations, technology and business development, driving innovation in downhole performance and vibration control. 

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